Smart IIoT features directly at the machine.

Integra IQ OnDevice

Integra IQ OnDevice is the edge-computing module of Bluhm Weber's Integra IQ platform, which delivers decentralized software functions directly to your labeling and coding systems.

This powerful controller with firmware enables real-time processing of identification and process data—and is significantly more compact and cost-effective than conventional industrial PCs.

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Bluhm Weber Automation Software integra IQ module on device

The features of Integra IQ OnDevice

Integra IQ OnDevice uses an integrated control and IoT unit to bring key functions—such as identification, verification, logging, and machine communication—directly to the production line.

Data and Status Logging

  • Collection of process, status, and event data
  • Caching directly on the production line
  • Reliable data storage even during network outages

Identification and Verification

  • Identification of products, pallets, or orders
  • Verification of labels
  • Active prevention of mislabeling

Machine and Production Interfaces

  • Direct connection of machines, conveyor systems, and sensors
  • Processing of start, stop, and status signals
  • Integration into existing production environments

Data exchange via OPC UA

  • Standardized Industrial IoT Communication
  • Secure, vendor-neutral interface
  • Future-proof for Industry 4.0 applications

IT integration

  • Feedback on labeling and production data
  • Secure integration with ERP, WMS and MES systems
  • Decentralized processing with centralized data utilization

OnDevice – a flexible, fast, and compact control unit

OnDevice is a smart, real-time-capable controller that enables high-performance IoT applications on your marking systems. Compared to PC-based control, OnDevice offers the following advantages:

  • No additional industrial PC required
  • Compact integration into the machine or control cabinets
  • Reduced maintenance and servicing requirements
  • High stability and long service life in continuous operation
  • Significantly less susceptible to system crashes and cyberattacks
  • Ideal for decentralized Industrial IoT architectures

Typical use cases for Integra IQ OnDevice

Integra IQ OnDevice is a key component for Industrial IoT solutions in the field of labeling. By combining on-device intelligence, standardized protocols, and integration with central systems, it enables the creation of stable, scalable, and secure IoT architectures for the following applications:

  • Autonomous labeling directly on the production line
  • Reliable labeling in unstable network environments
  • Decentralized identification and verification of products
  • Combination of automatic and manual labeling
  • Industrial IoT-based traceability of labeling data

Your benefits with Integra IQ OnDevice

Integra IQ OnDevice enables robust, fail-safe marking processes—even in demanding industrial environments. For you, this means:

  • High reliability – thanks to decentralized data processing
  • Fast data processing – no delays caused by background processes
  • Reduced system complexity – thanks to desktop-PC-free operation
  • Lower operating costs – the included OnDevice operating system is free of licensing fees
  • Smart Factory compatibility – IoT-enabled architecture for connected production

Additional modules for Integra IQ

Bluhm Weber Automation Software integra IQ module automate
Integra IQ

Automate

Automate complex industrial marking processes to suit your specific needs and control them in real time.

  • Implementation of specific processes
  • Hardware integrations (e.g., cameras, scanners, product ejection)
  • Integration of multiple lines possible
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Bluhm Weber Automation Software integra IQ module orchestrate
Integra IQ

Orchestrate

Monitor and manage all jobs, processes, and machine statuses centrally. Installed on-premises, accessible from anywhere!

  • Integration with your IT systems
  • Data exchange via standardized interfaces (OPC-UA, PackML, WS)
  • Manage print layouts remotely
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Integra IQ – powered by the Bluhm Weber Group

Our many years of experience in labeling and coding, mechanical engineering, and automation, as well as in implementing specific real-world requirements, are directly incorporated into the ongoing development of the Integra IQ platform.

As a customer, you benefit from:

  • over 50 years of expertise in industrial marking
  • in-depth understanding of production and logistics processes
  • seamless integration of all required software and hardware components
  • personal support from plan to operation and maintenance

This results in solutions that are tailored to real-world production and logistics processes and prove their worth in daily use.

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Bluhm Weber Group software development