How to minimize downtime during batch changeover
The growing demand for product individualization and mass customization is changing manufacturing processes. Small batch production – down to lot size one – requires businesses to implement smart strategies and technologies for lean production and variant management. Product diversity typically entails frequent changeover of equipment and settings. This leads to downtime at the expense of your efficiency. To increase productivity, make sure to use labeling and marking systems that reduce set-up times in the best possible way. Let's introduce you to some outstanding solutions from Weber Marking Systems.
Fully automatic batch changes during labeling
The labeling line Geset 314 ZDT has four integrated Alpha HSM labelers that label products from multiple sides or with two different types of labels. It is equipped with a color sensor that allows different labels to be applied depending on the product’s color. Without interruption, label rolls can be replaced during running operation.
Geset 314 ZDT makes batch changeover seem like a breeze: Different labeling parameters, like position, angle and distance, can be stored in the programmable logic controller (PLC). At the touch of a button, the entire system automatically adapts all settings to the new batch with the help of small actuating drives. The PLC gives the machine the green light only if all the parameters were set correctly.
Inkjet controllers for greater flexibility
Industrial inkjet printers are a cost-effective solution to apply variable codes onto packaging and pre-printed labels. Our universal controller Markoprint integra Coreflex is a space-saving control unit for up to four inkjet print heads. They can be used simultaneously or alternately for four different printing positions – for example, on both primary and secondary packaging or on two independent production lines. Depending on print content and printing technologies, a fast printing speed of up to 240 m / min at 300 dpi is possible!
Printing settings and label data can easily and quickly be changed via the intuitive control unit, right at the production line. The powerful Markoprint software for the design and administration of print images is included with the purchase.
Our expertise is your benefit
Your reliable partner
Weber Marking Systems is a leading full-service provider of industrial marking technologies. With a focus on innovation, quality and sustainability, we develop cutting-edge labeling and coding systems that meet the requirements of our customers in every industry sector. Our international sales network guarantees excellent world-wide support and service. No matter what challenges your application presents: We have the necessary experience to work with you to find the optimum solution.
- Your personal consultant will listen to you and explain the possibilities.
- We will develop the perfect solution for your application.
- Our international service network is always there to support you.
- You can rely on high-quality products made in Germany.
- Get all systems, consumables and services directly from a single source.