How variable data labels can boost your business

Variable data is the information on the label that relates to the individual product, a specific product group or a specific packaging unit and makes them uniquely identifiable. In other words, it is print data that varies from label to label.

The data usually comes from a database or an Excel spreadsheet and is added during the production or packaging process. Variable data are often encoded in the form of barcodes, data matrix codes or QR codes to make them machine-readable.

These are some examples of variable data on labels:

• Consecutive numbers
• Global Trade Item Number (GTIN)
• Individual order and production data
• Serial number
• Lot and batch number
• Promotion and winning codes
• Electronic Product Code (EPC)
• Serial Shipping Container Code (SSCC)
• Address data on dispatch labels

What does it need to make the vision of a smart factory – one that organizes and optimizes itself completely without human intervention – come to life? It takes AIDC technologies in order to enable life-less objects to ‘communicate’ with the machines and software throughout the production line. In the form of variable data labels, machine-readable data and unique identifiers can be applied to products and component parts. With the help of the Industrial Internet of Things (IIoT), those data can be used to auto-control the further manufacturing steps. One could say, variable data labels pave the way for highly flexible mass production!

For maximum efficiency, Weber Marking Systems provides labeling systems that come with state-of-the-art interfaces for easy integration into your IoT environment – allowing more productivity, deeper data insights and innovative remote services.

Variable data labels accelerate the processes in warehouse, packaging and transport logistics. Here are some examples:

Goods receipt
The scan of shipping labels triggers the goods receipt posting and initiates the printing of the storage label. The stock of goods is kept up-to-date and clearly arranged without great managing efforts.

Handling returns
Labels with variable data allow product returns to be registered and processed more quickly. The returned goods can be resold faster.

Warehouse logistics
Labels with variable data ensure proper inventory management and the optimal retrieval of goods, especially when there are many shelves and storage locations.

Inventory
Labels with variable data simplify the regular inventory of goods in stock. In particular, inventory labels with RFID technology can save a lot of time, nerves and costs in human resources.

Commissioning
Labels with variable data ensure that the picker can easily find and compile the partial items of an order. Tight delivery deadlines can be better met.

Sorting
Based on the variable data contained in a barcode label (e.g. the commissioning label), goods from the material flow are automatically diverted to specific sorting outlets.

Goods issue
In order for staff to be able to check the order  for quality and completeness, the shipping unit must be clearly marked with variable data.

Transport
Labels with variable data enable the secure tracking of cartons and pallets leaving the warehouse. In external logistics, there is a particular need for unified and reliably legible labels that meet GS1 standards.

Variable data labels make it possible to trace products seamlessly along the entire supply chain – from the delivery of raw materials to the sale to the end consumer.

This is particularly important for consumer protection when a product recall is necessary. By means of the variable data, manufacturers, traders and consumers can precisely limit the products concerned. In addition, the cause of the fault can be found more easily and rectified more quickly. This reduces the time and cost of product recalls. At the same time, variable data labels serve brand protection: Product markings offer original manufacturers effective measures against counterfeiting and block unjustified product liability claims.

The EU requires product traceability for certain product groups by law, including food, medicine and explosives. For example, every packaging for prescription drugs must carry a serial number, which is stored in the European Securpharm database. Pharmacists are to use it for authenticity checks before handing the drug over to patients.

By the way, more transparency in manufacturing is well received by consumers: A representative research study from Germany shows that 84% of consumers are willing to pay more for high-quality products – as long as they can trace information about the origin, sustainability and composition of the goods. Variable data are the ideal intermediaries for this. Although the research only relates to food, the findings can probably be extended to other industries.

Coupon codes and other promotional messages help move products off the shelf quickly. They encourage consumers to visit the company’s website, where they can enter their individual code to participate in a lottery, get a discount or else.

The code can be revealed on a peel-off label, for example. Multi-layered Booklet labels provide enough space for additional information (e.g. conditions of participation).